Case Study
Large Manufacturing Facility
Site Facts
- Large Manufacturing facility
- Multiple work areas – different lighting needs
- Manufacturing, Warehousing & Offices
- Materials handling
- 24/6 Operational Hours
- 312 Days per year
- Over 150 Members of Staff
- 570 Luminaires
- 756,004 kWhrs of electricity on Lighting P.A
The lighting issues on site…
- Over 20% of the Lighting faulty
- Nearly 90% of Lighting units 15 years old +
- High Failure rates
- High Maintenance costs for Lamp/Ballast Replacement
- Restricted Access to Lighting units due to Plant Machinery
- Insufficient Light Levels with Poor Uniformity
- Depreciated Light Lux levels from 20-150 lx
- High Energy Usage
- 756,004 kWhrs on Lighting per Annum
- No Lighting Control
The Challenge…
- Design and install an LED lighting system for the entire site
- Work only at weekends so that production is not affected
- Reduce the Lighting Energy Consumption by 50%
- Minimize the maintenance requirements for years to come
- Increase Light Levels with enhanced Lighting Uniformity
- Introduce a Consistent Cool White Led colour spectrum
- Utilize Day Light Harvesting in Main Production Area
- 500+ lx in Clean Room
- Photocells to all External Lighting
- Increased current Lux Levels by 100-300 lx (area dependent)
The Result…
- An LED lighting system for the manufacturing area of the site
- 570 LED luminaires have been installed
- Fast track project delivery in 4 weekends
- Lighting Energy Consumption reduced by 62.30%
- 470,998 kWhrs saved P.A – 2,354,990 kWhrs saved over 5 years
- All products are a minimum L80 50,000 hrs compliant
- Enhanced Lighting Uniformity
- Lighting automation/control
- Zonal Daylight Harvesting Detection in Main Manufacturing Areas
- Photocells to all External Lighting
- Increased Lux Levels (min 25%) both internally and externally
GET IN TOUCH
Email:
info@lynxled.co.uk
Telephone:
01282 682850
Address:
Ribble Court
1 Mead Way
Shuttleworth Mead Business Park
Padiham
BB12 7NG