Case Study

St Helens – Full Site Installation

Site Facts

  • Location: St Helens, Lancashire, UK
  • Large Manufacturing facility
  • Multiple buildings – different lighting needs
  • Manufacturing, Warehousing & Offices
  • High operating temperatures
  • 24/7 Operational Hours
  • 365 Days per year
  • Over 500 Members of Staff
  • 1,800 Luminaires
  • 2,868,175 kWhrs of electricity on Lighting P.A

The Lighting Issues On Site

  • Over 20% of the Lighting faulty
  • Nearly 90% of the Lighting units 15 years old +
  • High Failure rates
  • High Maintenance costs for Lamp/Ballast Replacement
  • Restricted Access to Lighting units due to Plant Machinery
  • Insufficient Light Levels with Poor Uniformity
  • Depreciated Light Lux levels from 20-250 lx
  • High Energy Usage
  • 2,868,175 kWhrs on Lighting per Annum
  • No Lighting Control

The Challenge

  • Design and install an LED lighting system for the entire site
  • Reduce the Lighting Energy Consumption by 50%
  • Minimize the maintenance requirements for years to come
  • Increase Light Levels with enhanced Lighting Uniformity
  • Introduce a Consistent Cool White Led colour spectrum
  • Utilise Day Light Harvesting in Main Production Area
  • Presence Detection in Warehouses
  • Photocells to all External Lighting
  • Increased current Lux Levels by 100-400 lx (area dependant)

The Result

  • An LED lighting system for the entire site
  • 1,599 LED luminaires have been installed
  • Project duration 6 weeks
  • Lighting Energy Consumption reduced by 65.44%
  • 1,877,088 kWhrs saved P.A – 9,385,440 kWhrs saved over 5 years
  • All products are a minimum L80 50,000 hrs compliant
  • Increase Light Levels with enhanced Lighting Uniformity
  • Lighting automation using presence and daylight harvesting
  • Zonal Presence Detection in Warehouses
  • Photocells to all External Lighting
  • Increased current Lux Levels internal and external

GET IN TOUCH

Email:
info@lynxled.co.uk

Telephone:
01282 682850

Address:
Ribble Court
1 Mead Way
Shuttleworth Mead Business Park
Padiham
BB12 7NG

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